DCD Ringrollers

Capabilities

From January 2012 DCD Ringrollers has been located in a newly constructed 14 140m² manufacturing facility with a 30 000 ton annual production. The over R380 million facility is equipped with the latest automated forging equipment. The new site also allows for in-house destructive testing for increasing operational control. Further, the move has streamlined the logistics chain with the company now having the capacity to pack its own containers onsite. Further, to ensure quality control an electronic measuring arm has been installed together with a quenchometer to test the hardness and quenching capability of different materials.  

The company has the flexibility to manufacture to customers’ specifications.  This manufacturing capability is underpinned by an experienced, skilled workforce which ensures exceptional customer service.

MANUFACTURING CAPABILITIES
New 14 140m² greenfield under roof manufacturing facility in Vereeniging, South Africa
Saw bay with eight horizontal band saws - cutting capacity 1 000mm diameter
630 ton press
750 ton press
3 500 ton press
SGGT discaler
Two ring mills - production capability from 300 mm up to 4 700 mm outside diameter, weighing approximately 4 500 kg in weight
Heat treatment plant with polymer and oil quenching
2 rotary hearth furnaces - combined heating capacity 18 tons/hour
State-of-the-art automated and semiautomated GLAMA forging manipulators
SMS Smeer ring expander - expansion capacity rings minimum internal diameter 400mm and maximum outside diameter 3 800mm
World class materials handling equipment
16 CNC vertical borers – machine capacity components up to 4 600mm outside diameter
6 manual vertical borers - machine capacity components up to 2 050mm outside diameter
This manufacturing capability is underpinned by an experienced, skilled workforce ensuring exceptional customer service.
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